Why We Choose Glass Jars Over Plastic Pouches for Baby Food: Safety, Chemicals, and Sustainability

Introduction: Packaging That Reflects Our Values

When it comes to baby food, packaging isn’t just about convenience — it’s a decision that impacts your child’s health, your peace of mind, and our planet. 

While plastic pouches have become a popular choice, we believe glass jars offer a safer and more sustainable solution. Here’s why we made this decision at Little Judah — and why it matters for you and your baby.


1. Safety First: Why Glass Is the Gold Standard

When baby food is heated, stored, and eaten straight from its container, the material matters. Glass jars are chemically inert — meaning they don’t leach harmful substances into the food — even when exposed to high temperatures during sterilisation.

What About “Safe” Plastics Like Polypropylene (PP)?

Many baby food pouches today use PP as their food-contact layer. While PP is often marketed as BPA- and phthalate-free, emerging research tells a different story:

  • A study published in Environmental Science & Technology found that some PP products interfered with hormone function and caused toxic responses in cells. Out of 191 chemical contents extracted from 5 PP samples, only 24% were identified — meaning we still don’t know what most of the chemicals are.
  • Another study in Spain examined 26 PP films used in food packaging and identified 76 compounds leached out — though it did not report how many remained unidentified. Of the identified substance, 76% of identified compounds were unintended by-products, formed from the breakdown of additives or impurities during manufacturing.
  • An article published in Nature reported that PP infant feeding bottles can release up to 16.2 million microplastic particles per liter.


Although often labeled as “safe,” PP is far from risk-free. Studies now show it can leach unknown chemicals and shed millions of microplastic particles — raising serious concerns about its use in baby food packaging.

Babies Are Especially Vulnerable

Baby food is sterilized at temperatures ranging from 115–127°C — and heat is a well-known trigger that accelerates chemicals and microplastics leaching from plastic pouches.

Since babies eat proportionally more than adults for their body weight — and have immature livers and kidneys — even small amounts of unknown substances could have long-term health effects.

Glass jars eliminate this risk. No harmful leaching. No hidden toxins. Just clean, safe food — the way it should be.


2. Recyclability: Why Glass Has a Clear Advantage

Plastic Recycling Isn’t What It Seems

Baby food pouches (retort pouches), are made from multiple layers of materials like polypropylene, polyester, nylon, and aluminium. These layers are fused together, making them extremely difficult — and often impossible — to separate for recycling. 

As a result, only a small number of specialised facilities around the world can process them, meaning most end up in landfills.

Even when plastic is recycled, it doesn't hold up well. The process weakens the material by shortening its polymer chains — a phenomenon known as downcycling. This leads to lower-quality plastic with limited future use. Eventually, even recycled plastic becomes non-recyclable waste.

In reality, only about 9% of plastic waste is ever recycled. The rest either gets incinerated, sent to landfill, or pollutes our environment.

Glass Is Infinitely Recyclable

Unlike plastic, glass can be recycled endlessly without any loss in quality or purity. According to the UN Climate Technology Centre & Network, the global glass recycling rate hovers around 50%. However, recycling performance varies widely depending on the country and the type of glass used.

Europe leads the way — with 70% of glass bottles collected, and 90% of those transformed into new bottles through a closed-loop system. This means old glass becomes new glass, again and again, without degrading.

In short: glass is genuinely sustainable. Plastic is not.


3. Environmental Impact: The Long Game

Energy Consumption

At first glance, plastic may seem like the more energy-efficient choice. Producing a 12-ounce plastic bottle requires 3.75 megajoules (MJ), while a glass bottle uses about 6.57 MJ. However, when glass is recycled, the energy required drops by approximately 40% — thanks to cullet, or crushed recycled glass, which melts at a lower temperature than raw materials.

Even better? Reusing glass requires no additional energy at all.

While plastic may appear efficient upfront, it carries a long-term environmental cost that glass simply doesn’t.

Longevity and Pollution: What Happens After Use

Glass may take thousands of years to degrade, but it stays chemically stable and doesn’t leach toxins. In contrast, plastic never truly decomposes. 

Instead, it breaks down into microplastics — tiny particles that pollute our oceans, infiltrate the air we breathe, and even enter the food we eat.

According to the United Nations, the world produces over 400 million tonnes of plastic waste each year — more than the total weight of the human population. 

Why Reuse and Refill Matters

Experts agree: reusable systems are the only viable long-term solution. But baby food pouches, made from multi-layered materials, cannot be reused. That makes them part of the growing waste crisis.

Despite this, many brands continue to promote recycling as a fix — a message increasingly criticised as greenwashing. As Lisa Ramsden, Senior Plastics Campaigner at Greenpeace USA, puts it:

“The real solution is to switch to systems of reuse and refill.”

At Little Judah, we’re committed to being part of that real solution — not the illusion. That’s why we package your baby’s food in reusable, recyclable glass jars — better for your child, and better for the world they’ll grow up in.


4. Our Decision: Why Little Judah Uses Glass

At Little Judah, we took our time to weigh every factor — from safety to sustainability to long-term impact.

  • Safety: Glass is chemically stable and toxin-free.
  • Recyclability: Glass can be recycled infinitely without downcycling.
  • Reusability: Glass jars can be reused repeatedly without any loss in quality.

While plastic may have its place in dry goods or snacks, it’s not the right choice for ready-to-eat baby food — especially when sterilisation and long-term storage are involved.


Final Thoughts: Choosing What’s Best for Your Baby

In a world filled with hidden chemicals, greenwashing, and microplastics, making conscious choices matters — especially when it comes to your baby.

By choosing glass, we’re taking a stand for:

  • Cleaner food
  • Lower exposure to unknown toxins
  • A more sustainable planet for the next generation

As parents ourselves, we know how overwhelming these decisions can be. That’s why we’ve made it easy for you — by choosing the best option from the start.

Thank you for being part of this journey with us. Let’s raise a healthier, safer, and more conscious generation — one glass jar at a time.

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